Steam Boilers
A boiler is equipment whose function is to produce steam by heating water. This steam has several uses in industries, such as sterilizing various materials, cooking food, generating energy, and more. In a steam generation and distribution system, problems like scaling and corrosion must be minimized to achieve efficiency, reliability, and maximum equipment lifespan.
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During evaporation, the boiler water that turns into steam goes through a process of concentrating the solids present in the boiler feed water. The uncontrolled buildup of these solids eventually exceeds the solubility limits of certain substances, causing precipitation. This deposition acts as an insulating barrier and reduces heat transfer. The thicker the layer, the more heat is required to produce steam, leading to higher fuel consumption. Scaling can also raise tube temperatures, which may result in metal rupture.
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Boiler pipes can also suffer from corrosion caused by the presence of metals (iron) and dissolved oxygen in the water. If not controlled, corrosion can attack the iron, leading to cracks and holes, making boiler operation unfeasible.
TREATMENT BENEFITS:
01
Fuel savings through a better heat transfer rate achieved by properly preventing the formation of deposits and scaling.
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Higher steam quality as a result of eliminating chemical carryover from boiler water.
02
Extended boiler lifespan thanks to eliminating the need for tube replacements through perfect control of corrosion, which is normally present in this type of equipment.
05
Increased safety for the operating team due to greater equipment integrity.
03
Reduced operating costs since there’s no need for occasional mechanical or chemical cleanings.
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Greater heat generation efficiency achieved by combining all the previously listed benefits.